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    custom conical springs by katy spring

    conical springs

    Key Characteristics

    • Shape: The distinctive conical shape means that the coils are wound with a gradually decreasing diameter from one end to the other. This tapering design allows the spring to compress into itself more compactly than a cylindrical spring.

    • Space Efficiency: Conical springs can compress to a shorter height, known as a “solid height,” because the coils nest inside one another when fully compressed. This feature makes them ideal for applications with limited space.

    • Variable Rate: The conical design provides a variable spring rate. The spring rate increases as the spring compresses, offering more resistance as the load increases. This is beneficial for applications requiring progressive load handling.

    • Material: Conical springs are typically made from high-strength materials such as stainless steel, music wire, or other alloy steels, ensuring durability and resistance to environmental factors.

    Advantages of Using Conical Springs

    • Compactness: The ability to compress into a smaller height than traditional springs makes conical springs ideal for applications where space is limited.

    • Improved Stability: The wider base provides better stability and prevents the spring from buckling or shifting sideways under load.

    • Progressive Resistance: The variable spring rate allows for smoother operation and better control in applications requiring different levels of resistance.

    • Reduced Tendency to Buckle: The tapered shape helps in reducing the tendency to buckle under compression, which can be a significant advantage in critical applications.

    Custom springs, From Concept to Completion

    From the initial spring design to the manufacturing and delivery. Our best practices and quality assurance ensure you end up with the precise parts made just for your project. Every solution, designed for your needs.

    • 1
    • Spring Design

    We’ll work closely with your team to design a custom spring solution. Already have a design? We’ll be able to jump through this step even faster.

    • 2
    • Custom Manufacturing

    For over 25 years, we’ve produced a large array of custom springs in a variety of materials. It’s our speciality.

    • 3
    • QC & Delivery

    Each and every step of our production process ensures trackable quality so your product is more than what you expect.

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    What our customers say

    “ Definitively I will Katy Spring in our preferred list of spring supplier, excellence and fast quoting service.”

    • Héctor G.
      Precision Tools

    “ Spot on. Let me get in touch with our customer to see how they want to proceed. Thank you for the quick...”

    • Joe H.
      Oil Rig Design Engineer

    “ I have at least three more good volume items to quote. I will get those over to you. Your pricing has been...”

    • Marsha R
      Engineered Valves
    quality is our guarantee

    manufacturing quality since ‘99

    At Katy Spring, we take the little things seriously. From the design and engineering quality to the way you feel through the entire process, we want to be your best manufacturer across the board. That’s how we do business.

    Detailed Quoting & Estimates

    Once Katy Spring receives your files and specifications we will begin working on your custom quote.

    Thorough Quality Control Checks

    Once Katy Spring receives your files and specifications we will begin working on your custom quote.

    Trackable Schedules & Deliveries

    Once Katy Spring receives your files and specifications we will begin working on your custom quote.

    24/7 Production Support

    Once Katy Spring receives your files and specifications we will begin working on your custom quote.

    Ordering Custom Compression Springs

    • The basic information needed by Katy Spring is material, wire size, free length, number of coils, travel, diameter, end types, finish, works over, works in, and maximum solid height.
    • It is crucial to carefully consider the space allotted to ensure that the spring will function properly and avoid costly design changes.
    • Katy Spring can assist customers in determining design parameters if only partial data is available.
    • Specify a force with a tolerance (+/- 10 percent) at an exact compressed height rather than a definite deflection. Spring rate is the difference of two forces divided by the amount of deflection between those forces.
    • Make Katy Spring aware of unusual conditions such as temperature, corrosive environments, impact force, and fatigue life.
    • Specify the mandatory requirements only to Katy Spring, and leave the exact wire size and number of coils to the discretion of Katy Spring whenever possible.
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